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An Overview of the Oil Sands Process, Comparing it to Conventional Mineral Processing 
Authors: G. Ritson, Hatch and C. Ward, Petro Canada Oil Sands Inc
41st Annual Meeting of the Canadian Mineral Processors, Ottawa, Canada, January 20 - 22, 2009

Abstract

The oil sands industry is still fairly young with the first viable oil sand operation having been started in Alberta in 1960. Since then numerous modifications and improvements have been tried and implemented. The current process makes use of high velocity pumping of oil sands slurry with hot water (hydrotransport) to achieve separation of bitumen from the sand.

A number of the oil sands processes have been adapted from unit operations that are used in mineral processing, such as crushing, screening, flotation, cycloning and thickening. This paper outlines a typical oil sands process flowsheet and investigates the differences and similarities in technologies and costs to other mineral processing industries. It also considers the very large throughputs required, and presents some of the difficulties and challenges currently faced by the industry as a result of high demand for oil and environmental pressures.

 

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